Chemtrol Australia Product - CR-200 Wireless LPR Corrosion Rate Sensor

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CR-200 Wireless LPR Corrosion Rate Sensor

CR-200 Wireless LPR Corrosion Rate Sensor

Battery-Powered Corrosion Monitoring with No Wiring

The Pyxis CR-200 measures how fast the system’s metal is corroding, as it happens, with no power or signal cables. It runs on a battery for up to a year and connects by Bluetooth® to the uPyxis® app on a phone, tablet or PC.

It uses linear polarisation resistance (LPR) on a pair of test electrodes made from the metal of interest, and reports the general corrosion rate in mils per year (mpy; 1 mpy = 0.0254 mm per year). It also measures electrochemical noise, which gives an index of localised corrosion (pitting).

Monitor Many Points, Collect the Data Later

With no wires to run, a CR-200 can be fitted at each test point in a system. The sensor stores up to six months of readings (at one every 30 minutes), which are downloaded wirelessly as a CSV file with the uPyxis® app.

Signal Processed Inside the Sensor

The LPR signal is conditioned, amplified and digitised inside the sensor body, and the reading is corrected for the water’s conductivity, up to 10,000 µS/cm.

For a permanent wired connection to a controller, PLC or DCS, see the CR-300 Wired LPR Corrosion Rate Sensor.

CR-200 Specifications

ItemCR-200CR-200-BSP
Part Number5100653965
Process Connection1" MNPT1" MBSP
Power Supply3.6 V ER26500 lithium battery, up to 1 year
OutputBluetooth® to the uPyxis® app (about 10 m line of sight)
Data StorageUp to 6 months (one reading every 30 minutes)
General Corrosion Range0.001 – 10 mpy by default, set by the metal; up to 995 mpy
Localised Corrosion RangeIndex 0.001 – 100
Resolution0.001 mpy
Alloy Factor0 – 3, set by the metal's UNS code, adjustable
Conductivity Compensation10 – 10,000 µS/cm
Reading Interval3 – 1,440 minutes (over 3 minutes for localised corrosion)
Working PressureUp to 7 bar (100 psi)
Working Temperature−10 – 50 °C
Storage Temperature−20 – 70 °C
Body Material304 stainless steel
Dimensions260.5 mm long; 23 mm diameter (lower), 43 mm (upper)
Weight655 g
CableNone
ProtectionIP65
ApprovalsCE, RoHS

Applications

  • Cooling tower and process water treatment
  • Surveys of several test points in a system
  • Closed loop and once-through systems
  • Mill supply water
  • Domestic water monitoring
  • Sites where running power or signal cables is not practical

Key Features

  • Truly wireless: battery powered, Bluetooth® connection
  • Battery life up to 1 year, with ultra-low power design
  • Stores up to 6 months of readings, downloaded as a CSV file
  • General corrosion rate from 0.001 mpy, plus a localised (pitting) corrosion index
  • Conductivity compensation up to 10,000 µS/cm
  • Stainless steel body with anti-interference (anti-EMI) design
  • Over 20 metals pre-set in the uPyxis® app, with ranges and alloy factors that can be adjusted
  • Three O-ring grooves to set the insertion depth
  • 2.0 mpy and 0.1 mpy calibration check caps supplied
  • 1″ NPT or 1″ BSP thread

Supplied with the CR-200

  • CR-200 sensor (1″ NPT or 1″ BSP)
  • 3.6 V ER26500 lithium battery
  • Mild steel electrode pair and copper electrode pair
  • 2.0 mpy and 0.1 mpy calibration check caps
  • USB Bluetooth® adapter for a PC

Accessories

  • Electrode pairs: mild steel, copper, admiralty brass, aluminium 6061 and others
  • Calibration check caps: 2.0 mpy and 0.1 mpy
  • Replacement 3.6 V ER26500 lithium battery