Chemtrol Australia Product - GRIFFCO Calibration Columns

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GRIFFCO Calibration Columns

GRIFFCO Calibration Columns

Check What the Dosing Pump Really Delivers

A calibration column is a clear, graduated tube fitted in the pump’s suction line, beside the chemical tank. Close the tank valve, let the pump draw from the column for a set time, and read how much it used. That is the pump’s true output at the site’s real conditions, so it can be set accurately and checked again at any time.

PVC or Glass

  • PVC columns – tough clear PVC with no metal parts, 100 mL to 40 L. Three tops: Sealed with a vent connection (flooded suction, permanent installation), EZ-Clean with a removable top for chemicals that coat the tube (polymer, alum, ferric chloride, chlorine), and Dust Cap for suction lift, filled from the top.
  • Glass columns – borosilicate glass tube with a protective shield, 30 mL to 20 L, end caps in PVC, CPVC, PP, PVDF, PTFE, 316 SS, Alloy 20 or Hastelloy C for aggressive chemicals and very small flows.

Graduations are in mL, with a US gallons-per-hour scale beside them. Ends are threaded (BSP or NPT), socket, flanged or union, including metric versions.

Specifications

ItemPVC ColumnsGlass Columns
Capacities100 mL – 40 L (15 sizes)30 mL – 20 L (12 sizes)
TubeClear Schedule 40 PVCBorosilicate glass; outer shield up to 7 L
TopSealed with vent, EZ-Clean (removable) or dust capSealed, with overflow connection
End CapsPVCPVC, CPVC, PP, PVDF, PTFE, 316 SS, Alloy 20, Hastelloy C
Connections½" – 4" (DN 15 – DN 100)¼" – 2" (to DN 50)
End TypesThreaded (NPT; BSP optional), socket, flanged or union; metric socket, flange and union available
O-RingsViton® standard, EPDM optional (EZ-Clean and union ends)Viton® standard, EPDM optional
Maximum Pressure1 bar0.45 bar
ScalesmL, plus US gallons per hour
Flow Range (30-second test)Up to 12 – 4,800 L/h, by sizeUp to 3.6 – 2,400 L/h, by size
ApprovalsNSF/ANSI 61–

PVC Column Sizes

CapacityMax Flow (30 s)GraduationHeightConnection
100 mL12 L/h1 mL279 mm½" (DN 15)
200 mL24 L/h1 mL483 mm½" (DN 15)
300 mL36 L/h5 mL330 mm½" (DN 15)
500 mL60 L/h5 mL330 mm¾" (DN 20)
1,000 mL120 L/h5 mL559 mm¾" (DN 20)
2,000 mL240 L/h10 mL508 mm1" (DN 25)
3,000 mL360 L/h10 mL432 mm1½" (DN 40)
4,000 mL480 L/h10 mL940 mm1" (DN 25)
5,000 mL600 L/h10 mL711 mm1½" (DN 40)
7,000 mL840 L/h10 mL965 mm1½" (DN 40)
10 L1,200 L/h100 mL635 mm2" (DN 50)
15 L1,800 L/h100 mL914 mm2" (DN 50)
20 L2,400 L/h100 mL1,194 mm2" (DN 50)
30 L3,600 L/h200 mLabout 1,650 mm4" (DN 100)
40 L4,800 L/h200 mLabout 1,970 mm4" (DN 100)

Glass Column Sizes

CapacityMax Flow (30 s)GraduationHeightConnection
30 mL3.6 L/h1 mL356 mm¼"
100 mL12 L/h2 mL381 mm½" (DN 15)
200 mL24 L/h2 mL533 mm½" (DN 15)
500 mL60 L/h5 mL381 mm¾" (DN 20)
1,000 mL120 L/h5 mL686 mm¾" (DN 20)
2,000 mL240 L/h10 mL686 mm1" (DN 25)
4,000 mL480 L/h10 mL991 mm1" (DN 25)
5,000 mL600 L/h10 mL737 mm1½" (DN 40)
7,000 mL840 L/h10 mL991 mm1½" (DN 40)
10 L1,200 L/h100 mL686 mm2" (DN 50)
15 L1,800 L/h100 mL991 mm2" (DN 50)
20 L2,400 L/h100 mL1,295 mm2" (DN 50)

Maximum flow is for a 30-second test; for a 60-second test the column suits twice the flow.

Installation

  • Fit the column in the suction line between the tank and the pump, upright and level.
  • Fit a valve on the line from the tank and one below the column, so the column can be isolated for normal running.
  • Run the top vent back to the top of the chemical tank, or to drain.
  • Glass columns: if the top is hard-piped, add about 300 mm of flexible hose at the top connection.

Checking the Pump

  1. Fill the column to the top mark (0 mL).
  2. Close the tank valve so the pump draws only from the column.
  3. Run the pump for a measured time, for example 30 seconds, and read how many mL it drew.
  4. Pump output in L/h = 3.6 × mL drawn ÷ seconds. Example: 150 mL in 30 seconds = 18 L/h.
  5. Adjust the pump and repeat until the output is right, then open the tank valve and close the column valve.

Applications

  • Commissioning and routine checks of dosing pumps in water and wastewater treatment
  • Chlorine, coagulant, polymer, acid and caustic feed
  • Cooling tower, boiler and process chemical dosing
  • Anywhere the dose must be proven, or pump output drifts with pressure, viscosity or wear